The Ultimate Guide to MRO in Aviation: Everything You Need to Know!

No wonder aircraft are complicated mechanisms that demand impeccable maintenance, repair, and overhaul (MRO) regularly till the time they are being used. Undoubtedly, these types of machinery tend to wear and tear due to the extreme conditions they are surrounded by. Thus, engines, structural components, etc., must be taken care of before flying.

Do you belong to the aircraft industry? Then, this guide is for you as it explains everything you must know about MRO and aviation.

So, how about getting started?

Introduction to MRO in Aviation

What is MRO in aviation? 

It is a question asked by many, and today; we are going to unveil more on this topic!

As mentioned earlier, MRO stands for Maintenance, Repair, and Overhaul in aviation and refers to the repair and service of an aircraft or a component. In layman’s language, it is a bundle of all the maintenance activities to ensure the safety of passengers and aircraft.

A Journey Back To When MRO was Introduced 

From where did MRO come about?

Undoubtedly, aircraft maintenance is critical to meet quality and reliability standards. Thus, airline operators depend on these services to ensure compliance with Airworthiness Directives.

It won’t be wrong to mention that MRO has become a viable business, and the credit goes to Airframe Original Equipment Manufacturers (OEMs) that primarily emphasize development and production. Thus, a lot of airlines began partially or fully outsourcing MRO services from third parties like system suppliers.

Notably, the aviation industry is booming, and the need for maintenance aircraft will continue to rise. Thus, it is essential to work with software that optimizes productivity and keeps up with the operational demand. The icing on the cake is the amalgamation of modern technology that is here to enhance the air travel experience.

Technologies Contributing To the Success of MRO Operations 

To begin with, we all are well-familiar with the exceptional mechanism of the Internet of Things (IoT) in the tech ecosystem. But what does it has to offer for the aviation industry?

Well, IoT is known for boosting efficiency and profitability. Thus, it is used in the aviation industry to streamline Condition-Based Maintenance (CBM). All the essential data is collected to analyze insights on enhancing operations and reducing maintenance delays.

MRO aviation industry maintenance is also working with other advanced technologies that’ll prove to be a game-changer.

Do you want to learn more? Take a look!

– Artificial Intelligence

As Artificial Intelligence is building its space in industries, more and more methods are being recognized to optimize productivity. For instance, AI enables an autopilot system to take over control of the plane and make informed decisions during the flight.

– Augmented Reality

MRO for aircraft also uses AR technology, which bridges the gap when there’s a shortage of technicians. Remote guidance is initiated by connecting with experts, and it is a true example of revolution. 

– Wearables

Another top-notch by-product of IoT is wearables that offer unique maintenance options, keeping connectivity and repairs in mind. For instance, Rolls Royce has come up with a ‘bug-like’ robot that enhances aircraft maintenance. Notably, the robot keeps a check on daily maintenance checks and checks if the aircraft engine needs to be removed for service or not. 

Also Read – The Main Trends That Underpin Wearable App Development in 2023!

Types of MRO Operations 

Maintenance, repair, and overhaul of aircraft involve a set of operations to restrict any premature failures and take care of other issues. Some of these core operations are listed below:

1. Engine Overhauling

After completion of 5000 hours of flying, an aircraft’s engine is overhauled, and the process includes: 

– Servicing of Auxiliary Power Unit (APU) and on-wing engine maintenance

– Replacement of damaged engine spares

– Engine condition monitoring (ECM)

– Reduction in scrappage of parts for improved in-house repairing

– Investigation of engine failure

2. Airframe Maintenance

This MRO involves an entire check up of the aircraft’s body, and is usually performed after every 4-5 years. The process includes:

– Assessment of structural integrity and evaluation of tolerance to environment and damage

– Identification of deterioration

– Inspection of issues for troubleshooting and refurbishment

3. Line Maintenance

Key aspects of line maintenance include: 

– Maintenance after every 100-150 hours of flying

– Changing of Line Replaceable Units

– In-service inspection

4. Component MRO

This MRO is undertaken after every 500-600 hours of operation. The activities include:

– Maintenance of critical components

– Elimination of outlived components

Noteworthy MRO Infrastructural Solutions 

Continue reading to learn more about some of the prominent MRO infrastructural solutions:

1. Fixed-Base Operators (FBOs)

– Positioned at airports to offer varied MRO services

– Repair service available in in-built MRO mechanisms

2. Independent Repair Stations

– These can be small stations that may offer services in the airframe or landing gear MRO

– These may also be run by larger firms that may resolve aircraft issues.

3. Regional Airline Facility

– This facility is looked after by airlines operating from regional and small-scale airports.

– These airports eliminate the construction of large hubs; however, MRO is carried out in spaces rented from the FBO.

– The allocation of repair jobs between staff and sub-contractors does cost-saving.

4. Commercial Airline Hubs

– These are owned and operated by commercial airlines on a massive scale.

– It involves the contribution of in-house technicians for the optimization of fleet utility.

– These are situated at major hubs of airliners.

5. In-House Corporate Facility

– These are built by corporations owning and operating corporate jets.

– These flights are exclusively attended by in-house operational support staff.

6. Military Facility 

– It is facilitated on a large scale and incorporates the utilization of advanced and comprehensive assets.

– Maintenance is conducted for jet fighters, cargo planes, and more.

So, are you now familiar with repair and overhaul aviation? 

To Sum Up!

If you’re wondering how we can contribute to conducting MRO aircraft, here’s what we have to offer! Techugo is an exceptional MRO software developer that offers a futuristic approach to its clientele’s requirements. It provides cutting-edge solutions that improve efficiency and help airlines overcome MRO challenges.

Moreover, the amalgamation of technologies like AI, IoT, AR, etc., is a perfect blend that fulfills maintenance needs terrifically.

So, how about the thought of MRO software development?

If we are on the same page, you must schedule your first consultation with us! So, get in touch with the best mobile app development company today, and never bother about conducting MRO aviation again.